Innovative Thermal Solutions
Advanced Solutions for Modern Land Vehicles
Whether it’s combustion, hybrid or electric drivetrains, battery cooling or fuel cell applications, we use our knowledge and expertise to meet our customers requirement.
Engineering
Durable Designs
Testing
Manufacturing
Battery Thermal Management
Manufactured in a range of materials including stainless steel, aluminium, copper, and plastics, our systems are designed to maximise power density, whilst
minimising package space, weight, coolant pressure drop, and cost.
EGR Cooler
Senior provide a wide range of bespoke EGR Heat Exchangers, including Shell & Tube, Plate & Fin and our patented Co-axial Cooler. Our heat exchangers have up to 95% effi ciency, are highly resistant to fouling and are scalable to match performance requirements.
Flexible Connectors
We are an industry leading supplier of fl exible connectors. We design, engineer and manufacture both long/soft and shorter self-supporting flex design options to meet customers unique platform requirements.
Hydrogen Thermal Management
Senior has developed high efficiency condensers, recuperators, and cathode air pre-heaters capable of operating at extreme temperatures for prolonged periods of time.
Fluid Conveyance
Senior have a long history of manufacturing tubing for a variety of fluid transfer applications. Used in isolation such as for an oil drain or fuel lines, or combined with our heat exchange plates, we offer expertly balanced and optimised systems to ensure customer needs are met.
Leading the Way in Thermal Management
Senior Flexonics offers unparalleled product design, development, testing and manufacturing capabilities.
Bartlett is the primary North American design and development center for thermal management, fluid conveyance and flexible connectors.
Housed in a dedicated sales, research, development and prototyping site Senior Flexonics’ program of continuous improvement and innovation has enabled the delivery of cost effective, high performance products for the rapidly developing marketplace.
Market Sectors
Electric
Combined with clean, renewable energy
sources, electric vehicles could soon
make emission-free mobility a reality.
We implement creative solutions,
enabling our customers to maximize
battery life and performance.
Hybrid
Demand for mild, full or plug-in
technology is on the rise globally,
driving a requirement for multiple drive
architectures. Our expertise gives our
customers the fl exibility to develop
effi cient, market leading propulsion
technologies to meet this growing
demand.
Combustion
Our key focus for combustion engines
is to improve fuel effi ciency and
reduce harmful emissions. Increasingly
strict legislation requires innovative
engineering. We combine decades of
manufacturing expertise with the latest
technologies to ensure our customers
are always one step ahead.
With an ever-growing global demand for
energy, the need for clean and effi cient
sources is greater than ever before. We
are working with some of the world’s
leading companies to develop clean,
local sources of energy generation,
whilst dramatically improving effi ciency
and energy security.
With a proven history of designing
high performance heat exchangers,
tubing, and fl exible connectors, Senior
has developed products suited for
hydrogen production and fuel cell
applications. With leading performance
and durability, we help our customers
deliver their innovative technologies to
the marketplace.
Our Expertise in Thermal Management
Comprehensive Services
Key Benefits
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- Full collaboration with customers
to provide products. - A fully engineered solution,
from design concept through to
high volume manufacture. - Extensive range of thermal
management solutions. - Programmes managed using
APQP framework. - Comprehensive suite of performance
and durability test equipment.
- Full collaboration with customers
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Advanced Manufacturing
- Our state-of-the-art manufacturing processes guarantee high-quality components, from initial concept to final product, with precision and reliability.
- Global production facilities, 30 operations in 13 countries.
What Our Clients Say
★★★★★
Senior Flexonics consistently delivers top-notch products that exceed our expectations. Their commitment to quality is unmatched.
John Doe
Chief Engineer, Automotive Innovations
★★★★★
The reliability and durability of their thermal management systems have significantly enhanced our operations.
Jane Smith
Operations Manager, GreenTech Solutions
★★★★★
Working with Senior Flexonics has been a game-changer for our projects. Their expertise is evident in every product.
Michael Brown
Project Lead, EcoDrive Technologies
