Innovative Thermal Solutions
Advanced solutions for all types of land vehicles.
ICE (Diesel, Gasoline, or Natural Gas), Hybrid, Electric or fuel cell applications.
With an ever-growing global demand for energy, the need for clean and efficient vehicles and the respective systems to power them is greater than ever before. Flexonics is currently working with some of the world’s leading manufacturers to develop clean, efficient vehicle power-trains of all-types as well as engineering the technologies to power them.
Market Sectors
I.C.E. (Combustion)
Our key focus for internal combustion engines (I.C.E,) is to improve fuel efficiency and reduce harmful emissions. Increasingly strict legislation requires innovative engineering. We combine decades of manufacturing expertise with the latest technologies to ensure our customers are always one step ahead.
Electric Vehicles
Combined with clean, renewable energy sources, electric vehicles could soon make emission-free mobility a reality. We implement creative solutions, enabling our customers to maximize battery life and performance.
Hybrid Vehicles
Demand for mild, full or plug-in technology is on the rise globally, driving a requirement for multiple drive architectures. Our expertise gives our customers the flexibility to develop efficient, market leading propulsion technologies to meet this growing demand.
Hydrogen Vehicles
With a proven history of designing high performance heat exchangers, tubing, and flexible connectors, Senior Flexonics has developed products suited for hydrogen production and fuel cell applications. With leading performance and durability, we help our customers deliver their innovative technologies to the marketplace.
Discover Advanced Thermal Solutions
Contact us today to explore how our innovative thermal management components can enhance your vehicle systems.
EGR Coolers
Senior provide a wide range of bespoke Exhaust Gas ReCirculation (E.G.R.) Heat Exchangers, including Shell & Tube, Plate & Fin and our patented Co-axial Cooler. Our heat exchangers have up to 95% effi ciency, are highly resistant to fouling and are scalable to match performance requirements.
Flexible Metal Bellows & Connectors
We are an industry leading supplier of fl exible connectors. We design, engineer and manufacture both long/soft and shorter self-supporting flexible metal bellow design options to meet customers unique platform requirements. Our flexible metal bellows solutions manage temperature and movement in all types of vehicles ranging from personal transport to on and off highway commercial vehicles.
Diesel & Gas Fluid Delivery Systems
Diesel and gas fuel delivery systems including common rail and liquid conveyance for all types of cooling requirements.
Turbo Oil Feed & Drain Tubes
Diesel and gas fuel delivery systems including common rail and liquid conveyance for all types of cooling requirements.
SOLUTIONS FOR ALL TYPES OF HYBRID & ELECTRIC PLATFORMS
We have experience with Battery Electric Vehicles (BEVs), Hybrid Electric Vehicles (HEVs) , Plugin Hybrid Electric Vehicles (PHEVs), and Fuel Cell Hybrid Electric Vehicles (FCEVs). Our thermal management expertise is unmatched in the industry. We encourage you to contact us to learn how a partnership with Senior Flexonics can help you achieve your goals.
Battery Thermal Management Plates
We Engineer battery cooling plates to maintain critical temperature thresholds. Our systems are designed to maximise power density, while minimising package space, weight, coolant pressure drop, and cost. These plates can be manufactured in a range of materials including stainless steel, aluminium, copper, and plastics.
Waste Heat Recovery
We help our clients extend vehicle ranges by holistically considering the vehicle, discovering opportunities, and developing waste heat recovery solutions.
Fluid Conveyance
Senior Flexonics has a long history of manufacturing tubes / pipes for all types of cooling requirements such as oil drain or fuel lines, or combined with heat exchange plates, we offer expertly balanced and optimised systems to ensure our customers needs are exceeded.
Hydrogen Thermal Management
We have developed high efficiency condensers, recuperators, and cathode air pre-heaters capable of operating at extreme temperatures for prolonged periods of time.
Leading the Way in Thermal Management
Senior Flexonics offers unparalleled product design, development, testing and manufacturing capabilities. Bartlett is the primary North American design and development center for thermal management, fluid conveyance and flexible connectors. Housed in a dedicated sales, research, development and prototyping site Senior Flexonics’ program of continuous improvement and innovation has enabled the delivery of cost effective, high performance products for the rapidly developing marketplace.
Our Expertise in Thermal Management
Comprehensive Services
Design / Engineering
Full Testing Center
High Volume Manufacturing
Key Benefits
- Full collaboration with customers
to provide products. - A fully engineered solution,
from design concept through to
high volume manufacture. - Extensive range of thermal
management solutions. - Programmes managed using
APQP framework. - Comprehensive suite of performance
and durability test equipment.
Advanced Manufacturing
- Our state-of-the-art manufacturing processes guarantee high-quality components, from initial concept to final product, with precision and reliability.
- Global production facilities, 30 operations in 13 countries.
What Our Clients Say
★★★★★
Senior Flexonics consistently delivers top-notch products that exceed our expectations. Their commitment to quality is unmatched.
John Doe
Chief Engineer, Automotive Innovations
★★★★★
The reliability and durability of their thermal management systems have significantly enhanced our operations.
Jane Smith
Operations Manager, GreenTech Solutions
★★★★★
Working with Senior Flexonics has been a game-changer for our projects. Their expertise is evident in every product.
Michael Brown
Project Lead, EcoDrive Technologies